Process

Design Research

A dedicated team of designers work together to discover the on-going trends or creative activity in the market to develop textile solutions based on them. An intensive competition analysis is done along with deriving creative inspiration to create an original piece of work. The aim behind this research based design practice is to improve and deliver designs of an international scale. Strategy is made around the designs based on the consumer leverage points and understanding of the market.

Design Research

A dedicated team of designers work together to discover the on-going trends or creative activity in the market to develop textile solutions based on them. An intensive competition analysis is done along with deriving creative inspiration to create an original piece of work. The aim behind this research based design practice is to improve and deliver designs of an international scale. Strategy is made around the designs based on the consumer leverage points and understanding of the market.

Design Sketching and Sampling

The skilled team of designers create high-concept designs based on the mood board to be pitched to the customer. An elaborate design sketch is able to describe the elements of design such as the balance and proportion. These enable the team to reinforce the direction that the product solution should follow, which include the story, mood, colour boards or the concept. Our samples reflect our workmanship and quality as an exporter. Hence, they are carefully developed and considered as an important activity for the order acceptance.

Fabric Sourcing

We source the highest-quality ace fabric from our factory in Karur, Tamil Nadu. The plant houses finest cotton yarns, ensuring the quality of fabric being used for delivering textiles to our clients. The fabric is sourced by a professional having immense knowledge about the different varieties of fabric to implement their function effectively, as per the client’s requirement. Proper guidance is provided to the client to choose the right fabric, which is crucial in achieving the desired finished product at the said price point.

Fabric Sourcing

We source the highest-quality ace fabric from our factory in Karur, Tamil Nadu. The plant houses finest cotton yarns, ensuring the quality of fabric being used for delivering textiles to our clients. The fabric is sourced by a professional having immense knowledge about the different varieties of fabric to implement their function effectively, as per the client’s requirement. Proper guidance is provided to the client to choose the right fabric, which is crucial in achieving the desired finished product at the said price point.

Fabric Processing & Dyeing

The fabric is transformed into useful textile by adopting a methodical process of cleaning. This step is carried out in our superior processing mills under stringent quality supervision. Effluent management is efficient and strictly adheres to quality standards we adhere to and local laws. The dyes, pigments, binders, polymer resins and plasticiser’s used are REACH compliant and free from hazardous chemicals. These processes are carried out under the supervision of our quality controller on the field.

Printing

A value-added treatment, printing is a form of partial dyeing with numerous colours placed on the fabric to produce an attractive pattern. The colours are applied in specific parts only, case of fabric printing. Both printing and dyeing processes are done before the application of other types of finishing’s to the product. 

Printing

A value-added treatment, printing is a form of partial dyeing with numerous colours placed on the fabric to produce an attractive pattern. The colours are applied in specific parts only, case of fabric printing. Both printing and dyeing processes are done before the application of other types of finishing’s to the product. 

Stitching & Embroidery

We have an in-house stitching unit with a capacity of 50 Juki machines. The product is at first analysed with the supervisor monitoring the production. This is followed by the process of line balancing, online and then end line quality checks. Embroidery is performed with the help of our in-house automated and manually operated machineries. The textiles are then sent to the finishing section to customise further as per the clients requirement.

Quality Assurance and Control

This step is carried out in our factory by experts to deliver reliable and high-quality as a finished result to our clients. Proper procedures are undertaken to test and inspect the final product before dispatch. Comparison with a standard, systematic measurement, process monitoring and feedbacks help in preventing errors. The on line and off line quality assurance systems are adopted with the assistance of the right kind of tools. The quality control team, on the other hand, focusses majorly on the process output.

Quality Assurance and Control

This step is carried out in our factory by experts to deliver reliable and high-quality as a finished result to our clients. Proper procedures are undertaken to test and inspect the final product before dispatch. Comparison with a standard, systematic measurement, process monitoring and feedbacks help in preventing errors. The on line and off line quality assurance systems are adopted with the assistance of the right kind of tools. The quality control team, on the other hand, focusses majorly on the process output.

Pressing, Packaging and Shipping

The final pressing by irons, steam dolly etc. is then done. The shipment is then folded, tagged, sized and packaged as per the customer’s specifications to be delivered on time. We give preference to reusable and degradable material for packing purposes in line with our effort to maintain sustainable operations. The packaging system followed by our team is highly coordinated with an efficient process in line, which includes logistics, warehousing, transport and shipping.